Digital dye-sublimation fuels textile boom


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Digital dye-sublimation technology is rapidly transforming Southeast Asia’s textile printing industry, driving faster growth, wider market reach and improved sustainability, according to a new report released by Epson and International Data Corporation (IDC).
The white paper, Digital Textile Printing Trends in Southeast Asia, is based on a survey of textile print providers across the Philippines, Indonesia and Thailand. It found that companies using digital dye-sublimation posted revenue growth eight times faster than those relying solely on traditional screen printing.
IDC data show shipments of dye-sublimation printers in Asia Pacific are expected to more than double by 2025, driven by rising demand for customization, faster turnaround and cost-effective short-run production.
Unlike screen printing, which requires large minimum volumes, dye-sublimation enables on-demand printing, allowing providers to produce vibrant, multi-design outputs even at single-item scale. About 60% of surveyed providers said the technology helped them expand into new customer segments, including sportswear, events and branded merchandise.
More than 80 percent now cater to the apparel and sportswear market, while homeware and footwear are emerging growth areas. Over half reported improved customer experience due to faster delivery and greater design flexibility.
The report also highlights sustainability gains. Compared with traditional methods, digital dye-sublimation uses less water, fewer chemicals and produces less waste. One-third of users said the shift improved workplace health and safety by reducing exposure to harmful inks and emissions.
“While there is clear industry momentum towards sustainable printing, the research highlights a gap between provider ambition and customer priorities,” said Masako Kusama, president and director of Epson Philippines Corp.
“Digital dye-sublimation is not only eco-conscious, but it also reduces energy use, limits chemical exposure for workers, cuts waste and opens high-value market opportunities,” she added.